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Saturday, July 18, 2009

Sniper135 Clutch Convertion(from AC to HC)

heres how i converted my AC sniper to HC sniper...(with the use of genuine yamaha parts)

list of parts that are needed for the convertion:




clutch lever holder with lever(your choice the cheapest is YRS) in my case i used genuine yamaha for YAMAHA Sniper
overhauling gasket
and ofcourse lots of hard work....

first thing were gonna do is overhaul the engine..

replace 1S7–E7411–00 AXLE, MAIN (12T)
with this 2S6–E7411–00 AXLE, MAIN because the main axle of AC is longer than the Hc.. after that your good.. assemble

the engine..lots of hardwork for a single spare part, well since its opened replace bearings, o-rings, oil seals etc. etc..( hehehehe)

now mods starts here in your 2S4–E1570–00 FLYWHEEL ASSY
i bought a metal about 2.5kilos and must be round and thickness maximum of 1.5inch then with the help of machine shop,

here it is...(dont mind those holes.. they are design for easy pull out of the flywheel..


make sure that 1S7–E6512–00 BOSS, CLUTCH HOUSING will fit the hole in the center of the fabricated flywheel, and welded

at the back so it will spin together with the flywheel and for added safety and fabricated lock for the 2S4–E6111–00 GEAR,

PRIMARY DRIVE something like this

this may look something thats not that strong or should i say weak for an engine mod.. well it has been tested... tested for how durable this may be? weve rode entire mindanao on this.. Mindanao Ride 2009!

and fabricate a washer that will fill the gap of the 1S7–E6116–00 COLLAR 1
to the 2S4–E6111–00 GEAR, PRIMARY DRIVE
now it looks something like this if assembled


and placed inside the crank case this is how it will look now


bore out this section here so it the nut will fit the cover


this nut must not hit the cover


were almost done!!!!

one more thing we also need to remove this one...
5LM–E8173–00 PIN, SHIFT

i think thats about it...

now im running on HC...

enjoy modding... hehehe

well if you need the parts catalog and the complete manual for yamaha bikes like sniper,mio,cryptonZ,nouvo.. i gotz them...

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